Reversing Shafts on Various Valves, Gears of Gear Pumps

CHINA manufacturer supply Vertical quenching machine tool  with 160kw Induction heating machine of Heat treatment of hardware tools and hand tools :

The company is the world’s best china screw rod high frequency quenching machine company supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Heat treatment of hardware tools and hand tools vertical CNC quenching machine fire. Such as pliers, wrenches, screwdrivers, hammers, axes, etc...

★ Quenching treatment of vertical CNC quenching machine for auto parts and motorcycle parts. Such as: crankshaft, connecting rod, piston pin, crank pin, sprocket, camshaft, valve, various rocker arms, rocker arm shaft; gearbox internal gear, spline shaft, transmission half shaft, various small shafts, various The treatment of high frequency quenching such as fork...

★ Vertical CNC quenching machine quenching treatment of gears, shafts, etc. on electric tools...

★ Heat treatment of vertical CNC quenching machine tools for hydraulic components and pneumatic components. Such as the column of the plunger pump...

★ The quenching treatment of vertical CNC quenching machine tools such as plugs, rotors of rotor pumps; reversing shafts on various valves, gears of gear pumps, etc...

★ Heat treatment of metal parts. Quenching treatment of vertical CNC quenching machine tools such as various gears, sprockets, various shafts, spline shafts, pins, etc...

     

INDUCTION HEATING MACHINE (DSP-160KW AND 1M QUENCHING MACHINE TOOL)

Advantage:

1 More than 20 years experience, high quality, stable performance
2 ISO, CE, SGS certificated
3 CNC quenching machine line, automatic program, save workers, imporve work efficient.
4. This machine tool adopts PLC industrial digital control system, which has advanced performance, convenient debugging and use, and can meet the quenching needs of complex workpieces to a certain extent.
 
5. This machine tool can realize quenching methods: continuous scanning quenching, simultaneous quenching, subsection continuous scanning quenching (segmental degree setting, no need for travel switch, the same below), subsection simultaneous quenching.
 
6. Typical workpieces suitable for this machine tool (within the range of corresponding sizes) Shafts: various shafts, stepped shafts, gear shafts, camshafts, half shafts, outer circles and end faces of disc-shaped parts, etc.
 
7. The electrical control system of this machine tool has reserved quenching heating and cooling water control interfaces. The quenching process and cooling process can be controlled according to the needs of the process.
 
   8. The operating cost is low, saving energy.
 
   9. Adopt profile structure body, low cost, light weight, economical and practical.
 
  10. It is easy to use and maintain, with low failure rate and no leakage, which solves the problem of old-fashioned machine tools.
 
   11. High degree of automation and high production efficiency.
 
   12. The guide rail adopts linear bearing, which has high precision, low friction and long service life.
 
   13. The counterweight device balances the weight through the sprocket and chain.

Features:

1. The lifting by the slepless motor, position control by the digital input, precision of 1mm, wider rang of speed adjustment. The screw lift used in precision ball screw, leading column used in circular column structure, All pillar are thermal refining 45#. Hard chromium plated, No-rust, No-distortion, to ensure durable of machine.
2. Limit lift of machine position by the inductive proximity switches control. Machine with safe buffering.
3. By the mechanical type, abandoned the heavy, large hydraulic systems, To avoid leakage of hydraulic components and reduced accuracy caused by changes brought about by the oil temperature rate of change of equipment operation.
At the same time, reduce the equipment of use for requirements, Machine are use more simple smaller, operation and maintenance more convenience, rarely needs servicing.

4. Use motor control lift on the top. Can according the length of work piece to adjustment. Can be used clomping table, to ensure normal rotation of work piece.
5. The rotating speed can be adjusted digital on control panel. To meet the needs of high-precision adjustment. According to the size of work piece and requirement of quenching process. Can realiachieve the best quenching effect and quality of the work piece.
6. According to operator who can be used to adjust the position of cabinet. So that will be easy handle and work with great efficiency.
7. Work piece rotation by the frequency conversion motor driven, wider rang of speed adjustment, clear and easy; Drive motor is located above the quench, to prevent the motor damp.
8. Quenched by cooling spray, at below of machine have 300mm high water tank. Without need another water tank. Reduce the installation work.
9. Easy disassembly and convenient maintenance. The main components of electronic products used in Taiwan, long life, low maintenance cost. System uses the full English menu, intuitive interface, easy operation. The CNC panel can direct input and control quenching time, vertical speed, rotation speed etc. Can store a variety of procedures, easy to calls, especially for multi-stage, variable speed requirements and complex process etc

 

Model

ORD-1000MM 

Work postion

1

The larggest length of the clamping workpiece

1000mm

The max quenching length

1000mm

the max turning diameter

120mm

workpiece rotation speed

20~180r/min

Quenching feeding speed

6~3000mm/min

Workpiece down s fast speed

400mm/min

the max bear weight

200KG

positioning accuracy of the quenching machine line

PLC Control

quenching machine line operation way

Are you interested in learning more about induction annealing? Contact us today to secure an expert consultation!

automatic or manual

quenching speed adjustable

stepless adjustable

workpiece rotational speed adjustable

stepless adjustable

Water cooling sytem

spray water or spray liquid

Pre-sale service:

1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:

1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

Packing photos:

 

An MF induction forging furnace is a type of induction heating device that uses medium-frequency alternating current to heat metal materials for forging applications. It has many advantages, such as high efficiency, energy saving, uniform heating, and environmental protection.

How does an MF induction forging machine work?

An MF induction forging machine is a device that uses medium-frequency alternating current to heat metal materials for forging applications. It works by placing a conductive metal into a coil that generates a strong magnetic field. The magnetic field induces an electric current in the metal, which causes it to heat up due to Joule heating and hysteresis losses. The heated metal becomes more malleable and can be deformed using a press or hammer. The machine can control the temperature, power, and frequency of the heating process to achieve uniform and precise heating of the metal.

What are some disadvantages of MF induction forging?

An MF induction forging machine is a device that uses medium-frequency alternating current to heat metal materials for forging applications. It has many advantages, such as:

• Less oxidation: Induction heating reduces the contact between the metal and the air, which reduces the formation of oxide layers on the surface of the metal. This improves the quality and appearance of the forged product and also saves material and energy.
• Consistent temperature: Induction heating can achieve uniform and precise heating of the metal, which ensures consistent mechanical properties and microstructure of the forged product. This also reduces the risk of defects, cracks, and warping.
• Repeatability: Induction heating can be easily controlled and adjusted by changing the power, frequency, and time of the heating process. This allows for high repeatability and accuracy of the forging operation.
• Increase productivity: Induction heating can heat metal materials to high temperatures in a short time, which reduces the heating cycle and increases the forging output. Induction heating also eliminates the need for preheating and post-heating processes, which saves time and labor.
• Controlled and precise process: Induction heating can heat all or only part of the metal, depending on the shape and size of the forging. This allows for selective heating and localized forging, which enhances the flexibility and versatility of the forging process.
• Clean heating process: Induction heating does not produce any flames, smoke, or emissions, which makes it a clean and environmentally friendly heating method. Induction heating also reduces the noise and heat loss in the workshop, which improves the working conditions and safety of the operators.MF Induction Forging Furnace For Hot Forming

What are MF induction forging furnace applications?

MF induction forging furnace applications are the uses of a type of induction heating device that uses medium frequency alternating current to heat metal materials for forging applications. Forging is a process of shaping metal by applying compressive force using a press or a hammer. Some examples of MF induction forging furnace applications are:

• Metal bars and rods: An MF induction forging furnace can heat metal bars and rods to high temperatures in a short time, which makes them more malleable and suitable for forging into various shapes and sizes. For example, MF induction forging furnace can be used to produce bolts, nuts, screws, rivets, pins, shafts, axles, gears, springs, etc.
• Metal plates and sheets: An MF induction forging furnace can heat metal plates and sheets to high temperatures in a uniform and precise manner, which enables them to be forged into complex and thin shapes. For example, an MF induction forging furnace can be used to produce flanges, rings, discs, blades, pipes, tubes, etc.
• Metal billets and ingots: MF induction forging furnaces can heat metal billets and ingots to high temperatures continuously and efficiently, which prepares them for further forging or rolling processes. For example, an MF induction forging furnace can be used to produce steel bars, rails, beams, profiles, wires, etc.

MF Induction Forging Furnace For Hot Forming Forging

These are some of the MF induction forging furnace applications. I hope this information is helpful to you. 😊

For more about the MF induction forging machine inquiries, contact Zhengzhou Ketchan Electronic Co., Ltd. for now!!!

Zhengzhou Ketchan Electronic Co.,Ltd- Elin Wang

For more information, please visit china induction furnace capacitor factory.