The Importance of Metal Stamping in Today's World

Take a look at different industries that use metal stamping: Aerospace Components, Original Equipment Manufacturing (OEM), Construction Hardware And Equipment, Medical Devices And Equipment, Electrical And Power Components

Metal stamping is a fabrication method that is simple yet versatile. It has been modified and improved over the years to create the extremely efficient methods we use today. At its most basic level, flat sheets of metal are fed into a stamping process that uses a tool or die surface to create a new shape. Due to the compression forces used to deform the metal into the desired shape, the result is a stronger, more functional component. 

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These days, we can take just about any metal and form it into any component for any industry. AMS&#;s machines and staff are highly qualified to manufacture for many industries. 

The Key Industries That Rely on Metal Stamping

Metal stamping is used to create durable, accurate components for a number of industries. Let&#;s take a look at a few that AMS caters to as well as other industries that use metal stamping processes.

AEROSPACE COMPONENTS

Components made for the aerospace industry must meet stringent industry standards and safety regulations. Accurate Metal Stamping offers extremely precise results with tight tolerances. The stamping process gives complies with the latest governing regulations, including FAA, NASA, DOD, ISO, and other standards.

ORIGINAL EQUIPMENT MANUFACTURING (OEM)

Original equipment manufacturing (OEM) depends heavily on precision stamped components for durable custom-designed products. The high strength of metal stamped components helps OEMs design products with greater reliability and a longer service life. Metal stamping is less expensive than other manufacturing processes and is easily automated, making it ideal for speedy, inexpensive production of highly accurate parts. 

CONSTRUCTION HARDWARE AND EQUIPMENT

Metal stamping is perfect for manufacturing durable construction hardware and components that can withstand harsh outdoor environments, extreme wear, heavy loads, and corrosive substances. The high strength and wear resistance of metal stamped components make them particularly useful for the harsh conditions common in construction applications.

MEDICAL DEVICES AND EQUIPMENT

People&#;s lives depend on the precision and reliability of medical components. For many medical device and equipment manufacturers, metal stamping is the ideal manufacturing method for dependable and durable components. Enhanced control over the fabrication process from design through production allows manufacturers in the medical industry to quickly produce parts and assemblies while meeting extremely rigorous health and safety standards. 

ELECTRICAL AND POWER COMPONENTS

Electrical components such as connectors, housings, clips, fasteners, and assemblies are often produced using metal stamping processes. Metal stamping can be used to produce highly accurate, durable, and extremely detailed stamped parts necessary for the reliable long-term operation of a variety of power and electrical applications.  

Why Accurate Metal Stamping?

These days, the metal stamping industry is competitive and important. You want a company that can provide the best products for your industry with precision.

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With more than 30 years of experience, AMS is dedicated to providing the highest quality metal-stamped products for our customers in a range of industries. Our state-of-the-art production facility coupled with our highly knowledgeable and experienced staff can handle an extensive array of custom-stamped parts and components for nearly any industry. 

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To learn how our metal stamping services can make your next project a success, give us a call at 817-284-.

By Leslie Radford

Precision metal stamping is a manufacturing process that utilizes a custom tool and die set installed in a stamping press to turn sheet metal into the desired components. It is used in a wide range of industries to create large quantities of parts and products with high precision, accuracy, and speed. While this process offers manufacturing advantages, it is not appropriate for every production project.

The following article discusses some of the considerations to keep in mind when determining whether precision metal stamping is right for your project. It provides an overview of the process, the benefits it offers, and the typical industries that use it.

An Overview of Precision Metal Stamping

Metal stamping&#;also sometimes referred to as pressing&#;relies on specialized tooling (i.e., a tool and die set) and equipment (i.e., a press) to form metal sheets and coils into the required shape and size. The pressure exerted on the workpiece by the press forces the material to conform to the shape formed by the tool and die. This process can occur in a single stage or across several stages, depending on the simplicity or complexity of the end product. Precision metal stamping operations largely rely on the use of automated equipment, which ensures the finished components are both precise and accurate.

In addition to higher precision and accuracy, some of the other advantages the precision metal stamping process demonstrates over other manufacturing processes include:

• Greater product and process quality. Accuracy offered by the precision metal stamping process translates to a lower error rate during production. This means there is a smaller chance of producing faulty or flawed parts making it into the hands of customers.
• Lower production costs. A generally automated process, precision metal stamping mitigates the need for manual labor. This quality also results in a lower error rate, which translates to less material utilization and waste during a production run.

Industries Served

As indicated above, the precision metal stamping process finds application in a wide range of industries. Some of the industries that regularly employ the process for the production of their parts and products include:

Automotive

In the automotive industry, stamping is used to create a variety of structural and functional parts used in vehicle bodies and frames, electrical systems, steering systems, and more. Some examples of typical automobile parts made in metal stamping operations include:

• Brackets and hangers
• Electrical terminals and connectors
• Wire forms (e.g., tire and under chassis components)

Aerospace

In the aerospace industry, parts and products are subject to strict manufacturing requirements and restrictions. These guidelines are in place to ensure the safety of the aircraft&#;s personnel and passengers and the public. For this reason, aerospace components manufacturers (e.g., Keats Manufacturing Co.) maintain certification and compliance with various industry standards such as Mil-spec and RoHS. Some of the metal stamped parts and products commonly produced for aerospace applications include:

• Assemblies
• Brackets
• Bushings
• Clips
• Lead frames
• Shields
• Terminals
• Wire forms

Medical Devices

Similar to the aerospace industry, the medical device industry has many standards dictating how a component should be made. These exceptionally high standards ensure the safety of medical practitioners and patients. Standard and custom metal stampings are found in a variety of medical devices, including:

• Connectors, couplings, and fittings
• Equipment housing and sleeves
• Implants and prosthetics
• Pump and motor components
• Surgical instruments and equipment
• Temperature probes

Electrical Distribution

Professionals in the electrical distribution industry make use of many different metal stamped parts and products in circuit breakers, distribution boxes, switches, transformers, and other critical equipment. Some examples include:

• Brackets
• Clips
• Contacts
• Inserts
• Shields
• Terminals

Appliances

Precision metal stampings are found in a wide range of commercial and residential appliances, such as:

• Automatic garage doors
• Dishwashers
• Dryers
• Garbage disposals
• Grills
• HVAC units
• Irrigation systems
• Ovens
• Pool filtration and pump systems
• Refrigerators
• Security systems
• Stoves
• Thermostats
• Washers
• Water heaters

Renewable Energy

The renewable energy industry encompasses solar, wind, geothermal, and other clean energy operations. As the industry grows in response to the push for greater sustainability, so too does the need for reliable parts for power generation and distribution equipment and systems. Some of the metal stamped components regularly produced for such applications are:

• Antennas
• Brackets and clips
• Cases, inserts, and retainers
• Fan blades
• Grounding straps and busbars
• Heat sinks
• Plates
• Shields
• Terminals and contacts

Contact the Precision Metal Stamping Experts at Keats Manufacturing Today

The precision metal stamping process plays a critical role in the production of components for many industries. For customers looking for an experienced and knowledgeable metal stamping partner, the Keats Manufacturing team is here to help.

At Keats Manufacturing, we&#;ve provided custom small metal stamping solutions for over 60 years. Armed with extensive manufacturing experience and state-of-the-art manufacturing facilities, we can fulfill nearly every metal stamping request with a high-quality product solution. To find out more about our metalworking capabilities or partner with us on your next project, contact us or request a quote today.

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