The Ultimate Guide to Choosing Slab Formwork

A Complete Guide to Slab Formwork: Types, Materials, and Best Practices Modern challenges need modern solutions. A similar trend is seen in formwork design. Slab formwork has been used for a long time and now has a modular version. It includes panels and frames with integrated facing that are easier to install. But what is slab formwork? How is it used in modern construction work? It is a temporary structure that supports reinforced concrete when it has not settled. Traditionally, wooden beams and loose facings have been used to form slab formwork. However, the latest usage involves using modern materials. In the following discussion, you will learn about different types of slab formwork and their usage in modern construction.

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What Is Slab Formwork?

It is a strong structure that is resistant to significant concrete loads. A slab formwork helps carry concrete loads and supports them until they become strong and self-supporting. It includes wooden beams and supporting panels on which reinforced concrete is poured. A slab formwork helps it settle and solidify when fresh liquid concrete is poured. The basic components of the slab formwork involve supporting panels, beams, props, and joists. All of these parts work together to create a strong slab formwork. Modern slab formwork components are lighter. Workers can set them up and remove them from the structure easily.

Types of Slab Formwork

The categorisation of the formwork system depends on the types of components and their purpose. For example, plywood and timber used in Conventional Formwork are suitable for carrying small loads. Following are the types of slab formwork:

Conventional Slab Formwork

This type of formwork system uses timber or plywood. Conventional formwork also uses props of different sizes to support the structure vertically. The traditional method may be cheap but is not sustainable. This type of formwork can also carry small to medium loads. This means you cannot use conventional slab formwork to carry extensive concrete loads. Besides, the system cannot be sustained for long due to exposure to water, cold water, and external water.

Modular Slab Formwork

This type of system is better than the previous one. Here you can use steel, aluminium or plastic panels to make the modular slab formwok last longer. Workers can install the system on-site faster than the traditional slab formwork. Modern formwork contractors use more modular slab formwork systems because of their longevity. Modular formwork equipment works better and lasts longer, even in extreme weather or water conditions on construction sites. Even when the aluminium and steel formwork equipment are useless, they can be sold at scrap value.

Table Formwork

This type of slab formwork is often so large that large cranes carry it to the place of installation. A strong steel or aluminium formwork structure with strong plates on top helps make the flying or table formwork. With higher load-bearing capacity, table formwork is most suitable for high-rise buildings. In high-rise buildings, concrete slabs are much higher in weight and volume. You cannot build a strong building structure without a strong formwork system. Hence, the table formwork system becomes very useful.

Tunnel Formwork

It is a modern and complex formwork structure that constructs walls and slabs simultaneously. With a tunnel formwork system, you can build a cellular building structure. Both slabs and walls are made of reinforced concrete structures.

Materials Used in Slab Formwork

To build a strong formwork system, you need strong formwork equipment. Let’s understand the types of different equipment that make it a suitable structure.

Timber & Plywood—Timber and plywood are among the cheapest equipment. These materials are easy to access from anywhere, so formwork contractors have long relied on them. 

Steel—Want a formwork system that can carry a huge concrete load? Use a steel structure in a table formwork system. It can reliably carry loads of concrete structures. 

Aluminium—Its corrosion resistance and light weight make aluminium a favourite element in the formwork system. You can use it multiple times, and it will remain rust-free.

Plastic—Plastic formwork systems are available anywhere in the market. They are easy to carry and install, which makes them the first choice for table formwork systems.

It entirely depends on the project's requirement to use specific formwork elements. You can use traditional plywood and timber if you have a limited budget and a small construction project. Alternatively, aluminium and steel formwork is suitable for carrying extensive loads of concrete.

Best Practices for Slab Formwork

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To properly utilise a formwork system, always remember the following factors:

Proper Design & Planning—Ensure your contractor correctly plans and designs the formwork system. This will ensure you get the right design and structure for your building.

Ensure Load-Bearing Capacity – Always choose the right formwork system for your building. A weak formwork system will not let the concrete settle properly. Keep in mind the design and weight distribution of the formwork system.

Use Quality Materials—Always use good-quality formwork materials to prevent leakage. Using poor-quality materials will prevent the liquid concrete from being cast properly.

Safety Measures – Ask your contractor to recheck all the props and joints. Structural failure of formwork is the last thing you want in a construction site.

Timely Stripping & Curing – Understand when to remove formwork from the concrete. Thereafter, keep the structure moist with water for proper curing.

Conclusion

In conclusion, choose the slab formwork system suitable for your building structure. Using a formwork system that is too strong will be costly, while poor formwork will prevent the concrete structure from becoming fully strong. If necessary, use aluminium or steel formwork; otherwise, a plywood, timber, or plastic formwork system will do Using a good quality formwork system is necessary for building durability and safety. Contact Formwork Contractors for a comprehensive formwork solution for your new building.  

When it comes to constructing durable and high-quality concrete structures, the choice of concrete formwork plywood plays a crucial role. Selecting the right plywood can significantly impact the strength, finish, and overall integrity of your concrete project. In this comprehensive guide, we will walk you through the key factors to consider when choosing concrete formwork plywood.

Understanding Concrete Form Plywood

Concrete form ply, also known as formwork plywood, is a specially designed type of plywood used to form concrete structures. It is essential for creating the molds into which concrete is poured to shape walls, slabs, columns, and other structural elements. Form plywood must be durable, smooth, and able to withstand the pressure exerted by wet concrete.

Types of Concrete Formwork Plywood

1. Phenolic Plywood

Phenolic plywood, also referred to as film faced plywood, is a popular choice for concrete formwork due to its high resistance to water, chemicals, and abrasion. It is made by applying a phenolic film to the surface of the plywood, enhancing its durability and strength. Phenolic plywood is ideal for projects requiring multiple uses.

2. MDO Plywood

Medium Density Overlay (MDO) plywood is another excellent option for concrete formwork. It features a resin-impregnated fiber overlay on the surface, providing a smooth and consistent finish to the concrete. MDO plywood is known for its exceptional strength and durability, making it suitable for heavy-duty applications.

Key Factors to Consider

1. Strength and Durability

When selecting concrete formwork plywood, prioritize strength and durability. The plywood should be able to support the weight of the concrete without warping or deforming. Look for plywood with a high structural rating and a solid core construction.

2. WBP Glue

Ensure that the plywood is bonded together with WBP (Water Boil Proof) glue. WBP glue is a waterproof adhesive that prevents delamination and ensures the plywood remains intact even in humid conditions. It is vital for enhancing the longevity and performance of the plywood.

3. Surface Finish

The surface finish of the plywood will affect the appearance and texture of the concrete. Opt for plywood with a smooth and consistent surface to achieve a polished finish on your concrete structures. A high-quality surface finish will also facilitate easy form removal.

4. Reusability

If you anticipate reusing the plywood for multiple projects, choose a durable and long-lasting option. Phenolic plywood and MDO plywood are known for their reusability and ability to withstand multiple concrete pours. Investing in reusable plywood can save you money in the long run.

Best Practices for Choosing Concrete Formwork Plywood

Before making a purchase, assess the specific requirements of your project and evaluate the following factors:

• Thickness and size of the plywood sheets
• Type and frequency of usage
• Budget considerations
• Compatibility with formwork systems

Seek Expert Advice

If you are unsure about which type of plywood is best suited for your project, consult with industry experts or suppliers who specialize in construction materials. They can provide valuable recommendations based on your project specifications.

Final Thoughts on Choosing the Right Concrete Formwork Plywood

Choosing the appropriate concrete formwork plywood is a critical decision that can impact the success of your concrete projects. Prioritize quality, durability, and compatibility with your construction needs. By selecting the right plywood, you can ensure a smooth and efficient concrete forming process while achieving superior results.

Take your time to evaluate the options available and consider the specific requirements of your project. Remember, the right choice of plywood will not only enhance the structural integrity of your concrete structures but also save you time and resources in the long term.