What is a Wiring Harness?

Wiring harnesses are an essential part of any electrical system

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What seems like a simple idea, is very complex in practice &#; dozens of individual wires branching off in different directions but become part of one harness.

Whether you are looking for a new wiring harness kit design, remanufacture of an existing product, or repair, you don&#;t want wiring that fails in harsh conditions, overseas substitutions, delayed production and delivery, or designs that don&#;t match your needs.

Here are three top questions to ask to find the right wire harness supplier.

 

#1: Who is the company and the team?

Experience and knowledge are directly correlated to the performance of the product.

Look for a supplier who understands your local industry. A local team is invaluable when it comes to collaboration and a supply chain unhindered by international delays or national disruptions. It also means efficient communications at all stages and improved turnaround times.

Can the team listen to your needs? Rather than a pre-packaged solution, ideally a supplier can carry out end-to-end services &#; drawings, design, production and installation &#;all part of the same team, not separated across third or fourth parties.

The many small nuances of the hands-on techniques, like crimping and connectors, can mean perfect functioning or failure. You want to know an expert team are on the job to avoid troublesome breakdowns, down time and repairs later on.

 

#2: What is the quality control process?

Find out where the company source their supplies, which will impact delivery times and determine the lifespan of your wiring harness kit.

Importantly, find out the quality and control measures the company use throughout the entire process. The Connect Source benchmark for this is the choice to measure ourselves and be independently certified against three of the most well-known ISO standards, with quality control tests carried out at each design and manufacturing stage. This ensures the safety of your equipment and your staff.

When your wire harness kit needs to work in harsh conditions, harness braiding helps to ensure they&#;ll stand up to the elements. Check whether this is something your supplier will include.

 

#3: Is it customisable?

Will your supplier work with you from design to install in collaboration, or just provide a cookie cutter product without the follow-up support?

A collaborative approach will find the best solution and specific wire harness kit you need. Look for a supplier that can take care of all aspects of designing and manufacturing, customising to your specifications to find a bespoke solution.

When you have come up with this unique design, ensure you can reorder in future, without reinventing the wheel &#; that your supplier keeps your design on hand for reordering.

 

Connect Source

Connect Source is renowned for quality of workmanship by an Australian team.

Wiring harnesses are an essential part of any electrical system wiring harness is a specially designed bundling systems to provide signals to and from sensors, solenoids, displays, etc and come in a variety of shapes and sizes specifically designed and manufactured to your machine. Ease of installation and best use of space is critical in the design of wiring harnesses.What seems like a simple idea, is very complex in practice &#; dozens of individual wires branching off in different directions but become part of one harness.Whether you are looking for a new wiring harness kit design, remanufacture of an existing product, or repair, you don&#;t want wiring that fails in harsh conditions, overseas substitutions, delayed production and delivery, or designs that don&#;t match your needs.Here are three top questions to ask to find the right wire harness supplier.Experience and knowledge are directly correlated to the performance of the product.Look for a supplier who understands your local industry. A local team is invaluable when it comes to collaboration and a supply chain unhindered by international delays or national disruptions. It also means efficient communications at all stages and improved turnaround times.Can the team listen to your needs? Rather than a pre-packaged solution, ideally a supplier can carry out end-to-end services &#; drawings, design, production and installation &#;all part of the same team, not separated across third or fourth parties.The many small nuances of the hands-on techniques, like crimping and connectors, can mean perfect functioning or failure. You want to know an expert team are on the job to avoid troublesome breakdowns, down time and repairs later on.Find out where the company source their supplies, which will impact delivery times and determine the lifespan of your wiring harness kit.Importantly, find out the quality and control measures the company use throughout the entire process. The Connect Source benchmark for this is the choice to measure ourselves and be independently certified against three of the most well-known ISO standards, with quality control tests carried out at each design and manufacturing stage. This ensures the safety of your equipment and your staff.When your wire harness kit needs to work in harsh conditions, harness braiding helps to ensure they&#;ll stand up to the elements. Check whether this is something your supplier will include.Will your supplier work with you from design to install in collaboration, or just provide a cookie cutter product without the follow-up support?A collaborative approach will find the best solution and specific wire harness kit you need. Look for a supplier that can take care of all aspects of designing and manufacturing, customising to your specifications to find a bespoke solution.When you have come up with this unique design, ensure you can reorder in future, without reinventing the wheel &#; that your supplier keeps your design on hand for reordering. Connect Source has the expertise you can trust to give you a quality, custom service, right here in Australia. We collaborate with you on end-to-end solutions and have a strong, reliable reputation across many industries.Connect Source is renowned for quality of workmanship by an Australian team. Contact our expert team today

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Home - Blog - What to Look for in Wire Harness Manufacturers

What to Look for in Wire Harness Manufacturers

A wiring harness is a critical component in many types of electronic devices. Also known as a wire harness, cable assembly and wiring assembly, these units are groups of electrical wires or cables that transmit electrical power or digital signals within a device. The wires may be bound together in any number of ways including straps, cable ties, sleeves and wraps. The group of wires typically has a connector at both ends that is specific to its function. The work of getting wires, binding, and connectors all together is done by wire harness manufacturers.

Although it can save money, manufacturing your own wire harnesses can be tough. Simply put, most companies don&#;t have the resources, time or manpower to manufacture their own wire harnesses while fulfilling regular orders. This is why many companies choose to outsource all of their wire harness assembly needs. However, it is important to do a thorough amount of research before committing to a wire harness manufacturer. This is due to the fact that if the wire manufacturer doesn&#;t meet the needs of your business, it will end costing both precious time and money. By utilizing a few helpful tips, you will be able to choose the perfect wire harness assembly service.

Some of the many advantages of using cable assemblies include:

&#; Optimized use of space within the device
&#; More efficient installation
&#; Decreased risk of electrical fire if a flame-retardant sleeve is used
&#; Simplified device troubleshooting and repair

Experience in Custom Wire and Cable Harness Manufacturing

There are many off-the-shelf cable and wire harnesses out there but rarely do these products check all of the boxes the end-user needs to ensure safe and reliable function. Simply put, manufacturers with limited experience in custom cable and wire harnesses will lack the expertise needed to adapt during the manufacturing process.

With rich experience under our belts as a custom cable and wire harness manufacturer, ZGSM is uniquely poised to meet the tough demands of some of the most demanding projects on Planet Earth, and beyond.

First up, always look at a manufacturer&#;s track record for producing products of the same nature as your custom build. We are proud to have produced the harnesses necessary to provide critical infrastructure in industries such as the military, medical, industrial, and telecommunications.

Military &#; the military subjects cable and wire harness components to some of the harshest environments on the planet. Building to MILSPEC takes many years of experience and some truly gifted designers, as these products need to be extremely tough. With military men and women counting on the electronic systems our harnesses help make possible, our commitment to integrity, functionality, and safety is paramount.

Medical &#; the medical field uses incredibly advanced equipment to save lives, diagnose, and treat patients every day. Some of these electronics require sensitive considerations like a biomedical jack or specialized strain reliefs. Knowing our cable and wire harnesses must perform exactly as required within medical devices and equipment is all the more highlighted when someone&#;s health and wellbeing are on the line.

Industrial &#; industrial control systems help to power the automation behind massive processing and manufacturing facilities. As well, these systems help control utilities and other necessary municipal functions like water treatment facilities. Cable and wire harnesses play an integral role in providing the infrastructure needed to transmit power, data, and signals throughout the system.

Telecommunications &#; today&#;s world has never been more connected, nor have we ever relied so heavily on communications infrastructure to keep the data flowing. With a heavy emphasis on beefing up the world&#;s telecommunications capabilities in the last few decades, ZGSM has been at the forefront by providing the specific harnesses needed in highly-sophisticated and sensitive communications equipment.

While these four industries represent the core of ZGSM&#;s prowess as a cable and wire harness manufacturer, we have also built up an incredible level of expertise in a vast number of other industries, as well. The best manufacturer is one that is familiar with your industry and can anticipate the needs of the project, even before the client may have fully articulated them.

From the very first concept meeting right through volume production, our gifted designers and engineers have the experience necessary to produce a product that we know will work as intended, under whatever circumstance our client needs them to. This is where having an experienced custom manufacturer pays huge dividends and can save a project both time and money.

Why You Should Outsource a Wire Harness Manufacturer

When it comes to running your business, there are many things you can tackle on your own or even learn how to do with some patience and research. There are other things, however, that are better left to the professionals and outsourced appropriately. One area where this is particularly relevant is when it comes to choosing wire harness manufacturers.

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Wire harnesses are bundles of cables or wires that are used to transmit signals and send power. With the fine details and electrical component involved, having the appropriate manufacturer to complete the job is critical for several reasons:

Safety and Guarantee
Building wire harnesses and completing wire harness assembly, involves paying particular attention to the safety aspect of the product and the work it performs. Wire harnesses deal with electricity, and if not manufactured properly or by individuals who have training in the field, the product may not be safe for the long-term. Outsourcing to a certified cable harness manufacturer ensures the safety, guarantees the product, and certifies that it is optimized for you, your employees, and your clients.

Customized Design
The other benefit of outsourcing to certified wire harness manufacturers is that you can request a customized design that is exactly what you need for your company. Simply purchasing pre-made wire harnesses or trying to fabricate them yourself, will not only be time-consuming and cost-inefficient, but it doesn&#;t guarantee you get what you need. Ordering a customized design from a reputable outsource cable harness manufacturer is the best way to get what you want for a competitive price.

Expert Knowledge
The high degree of safety and the nature of customized design when it comes to the manufacturing of cable harnesses and in dealing with wire harness assembly, means you need to work with an expert in the field. You wouldn&#;t go to an underqualified doctor to address issues with your health or secure the insurance needs of your business with an unlicensed broker. And just like each of these industries has people with expert knowledge whom you rely upon, so too do the companies who create wire harnesses. Outsource your wire harness manufacturing to a reputable company, with experts in the field, who are skilled and knowledgeable and can guarantee the safety and quality of your product.

With the incredible array of uses for wire harnesses, there is no question that you want the right one for your job and that you need to be guaranteed it will be safe and responsive, clearly customized to your line of work. Outsourcing to expert wire harness manufacturers such as Star Engineering is the best way to make sure you get what you need, when you need it.

Tips for Evaluating Wire Harness Manufacturers

The manufacturer you choose to work with on your cable assemblies can make a significant difference in the quality of those parts and the overall quality and reliability of your finished product. Below are some key considerations as you do your research and talk with providers.

What is the company&#;s history? Electrical component manufacturers come and go. You want to work with one that has been in operation for many years for a couple reasons. First, the company&#;s longevity provides reassurance that you won&#;t get deeply involved with them only to have them close up shop, leaving you scrambling to find another provider. Second, wire harness manufacturers that have been in business for years or decades will have accumulated a great deal of industry knowledge and best practices that benefit you in terms of quality assemblies, efficient processes, etc.

What are the skill levels and experience of the company&#;s employees? Some of the processes involved in producing a wiring harness are automated. However, some are not, and the keen eye and deft touch of an assembler who has expertise in the field can make an important difference in the quality of the end product.

How focused is the company on quality control? It is critical that the company you work with does extensive testing of the quality and reliability of the cable assemblies it delivers. Ideally, you want to work with an organization whose goal is not to meet quality requirements but to exceed them.

Are the company&#;s costs and quality in sync? The price of the components you use in your products is important. However, so is the quality, and the two tend to go hand-in-hand. Selecting the provider with the lowest price point can come back to haunt you later. Instead, you want to work with a company that produces a level of quality for which you (and by extension your customers) are happy to pay a fair rate.

Is the company collaborative and responsive? You want to establish a relationship with a wire harness manufacturer that listens to your wants and needs, and that gets back to you promptly when you reach out with questions or concerns. Nothing is more frustrating than dealing with a provider that doesn&#;t communicate well.

Investing the Time to Research Wire Harness Manufacturers

It may be easy to choose a wire harness assembler based on proximity or a quick reference from a colleague. However, those snap decisions don&#;t always yield the best results. Instead, you should take the time to look at all your options and zero in on the manufacturer that will best be able to meet your needs. Then you can move forward confident that wire harnesses you receive will provide the functionality and reliability you need in your end products in order to be competitive.

The right way to look at the time and effort you put into finding an excellent company to work with isn&#;t as an inconvenience that takes you away from other tasks. Instead, it is an investment that will pay significant dividends as soon as you begin your first project and for years to come.

If you need any custom cable assembly & wire harness, Please contact us now! We are your best partner for customizing wire harnesses.

Contact us to discuss your requirements of Wire Harness Supplier. Our experienced sales team can help you identify the options that best suit your needs.