What Are the Advantages of Breakfast Cereal Production Line？

Breakfast cereal is a kind of instant food with rich nutrition, convenient eating and natural quality, such as corn flakes, oatmeal, red date flakes, whole cereal flakes, custard stars, etc. all belong to this category of foods. Breakfast cereals are crispy and have an excellent taste. They are suitable for people of all ages. It is a perfect match to eat with milk in the morning.

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How are breakfast cereals produced? The next thing to talk about is the Cereal Production Line, which is an equipment specially designed to produce a variety of breakfast cereals. A twin-screw extruder or a single-screw extruder is used to process the cereal flakes, and the resulting breakfast cereals are excellent in substance. Delicious, it is a very popular food in families.

As shown in the figure, this is the breakfast cereal production line. It can be seen that the production line has a beautiful appearance, stylish atmosphere, and its performance and quality are very reliable, and it has many advantages.

Features of cereal breakfast production line:

1. Ingenious design, reasonable structure and simple operation.

2. Durable stainless steel and special technology, long service life.

3. Automatic temperature control system and high self-cleaning ability.

4. Vibration conveying, it is not easy to stick, the material is heated evenly, and it is easy to dry.

5. The products produced are safe and healthy, with high quality and perfect craftsmanship.

Production line process flow:

Ingredients---mixing---conditioning---extrusion---tabletting---drying---baking---spraying---drying---cooling---packaging

Production line composition system:

Mixing system---Extrusion system---Peeling system---Drying system---Sugar spraying system---Drying system---Cooling system---Packing system

1. Batching system: After the batching system is completed, if there are multiple hosts, an automatic powder feeding system can be selected.

2. Extrusion system: It uses multiple types of hosts with high degree of automation. The equipment can realize the one-key start of the host, save data in real time, monitor in real time, and automatically alarm.

3. Pre-drying system: Generally, there are small-scale vibrating fluidized bed, drum drying, and eight-layer vibration drying can be selected.

4. Sugar spray system: spray syrup on the surface of the material to adjust the taste of the product. It is divided into two main parts: the drum and the slurry tank. In order to improve the fluidity and adhesion of the syrup, the drum rotates continuously and is equipped with a heating structure. A heat preservation device is also added to the outside of the drum.

5. Drying system: It has a forced hot air circulation system to increase the efficiency of the thermal process. A variety of heat sources can be used, such as medium, electricity, gas, fuel oil, steam, etc. It has a forced hot air circulation system to increase the efficiency of the thermal process.

6. Packaging system: automatically complete the process of feeding, metering, filling and bag making, date printing, inflation (exhaust) and output. The measurement accuracy is high, the efficiency is high, and the material is not easily broken.

Final product category:

Corn flakes, whole wheat flakes, breakfast cereals, cereals, ready-to-eat cereals, crispy gule, fruit oatmeal, custard stars, honey rings, high-fiber whole wheat fiber, whole-cereal dietary fiber oatmeal, etc.

The cereal production line can use corn, wheat, oats, rice, barley, rye, buckwheat or barley as raw materials to make delicious breakfast cereals for sale. After mixing, squeezing, pressing, drying, baking, coating and cooling, different types of breakfast cereals are obtained. The production line can produce cereals of various shapes, such as rings, balls, curls, stars, wheels, etc.

Introduction Of Corn Flakes Breakfast Cereal Production Line:

Corn Flakes Breakfast Cereal production line, the device is automatically completed from raw materials to the finished product. The degree of automation is high.

Soaking a cup of products as breakfast with milk has become increasingly a healthy food for people. Breakfast grain food is a kind of crispy food, which is based on grain as the basic raw material and is processed by this production line to form a variety of nutrients and convenient foods such as granules. Its prominent features: rich in compound carbohydrates and dietary fiber. At the same time, breakfast grain food can supplement many trace elements, such as vitamins and minerals, and can be added with cocoa powder, sugar powder, honey, maltose, etc. After coming into coffee, milk, yogurt or functional drinks, you can eat it directly. Children can also use breakfast grain food as sweet and crispy casual snack food.

The Details Of Corn Flakes Breakfast Cereal Production Line'

The Flow Chart Of Corn Flakes Breakfast Cereal Production Line:

 1.Mixer --- 2.Screw Conveyer --- 3.Twin-Screw Extruder --- 4.Cooling Conveyor --- 5.Air Conveyor --- 6.Flaking Machine --- 7.Air Conveyor --- 8.Pre-dryer --- 9. Hoister --- 10.Vibrate Feeder --- 11.Baking Machine --- 12. Sugar Sprayer --- 13. Multi-layer Oven --- 14. Cooling Conveyer --- 15. Packing Machine

The Detailed Introduction Of Corn Flakes Breakfast Cereal Production Line:

Put the raw materials into the mixer machine, stir with the mixing shaft through the motor, and send the mixed materials to the Twin Screw Extruder through the Screw Conveyor, then cool it through a cooling Conveyor, send it to the Flaking machine through the Air Conveyor to press the bulk ball into a piece, and then send it to the Pre-dryer through the Air Conveyor. The moisture of it is reduced to about 20%, and then sent to the Vibrate Feeder by the Hoister, and then sent to the  Baking machine for secondary drying to reduce the moisture to less than 3% in order to store it. Then to the Sugar Spray, then send it to the Multi-layer Oven to dry it .

Finally, the corn flakes breakfast cereal can be packed by the packaging machine.

The Equipment Using And Advantages Of Corn Flakes Breakfast Cereal Production Line :

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The Flow Chart Diagram Of Corn Flakes Breakfast Cereal Production Line :

Our engineer could design the layout drawing according to customer's dimension of the factory for the bread crumbs machines

The FeatureOf  Corn Flakes Breakfast Cereal Production Line :

1. Productive: Automated systems for controlled and consistent production on a continuous basis, easy and quick product changeover, automated start up, simple cleaning and maintenance procedures.
2. Flexible Formula: Processing of a wide range of raw materials, such as corn powder etc;
3. Widely Application: Easy adaptation to extend the range of products by changing the segments screw;
4. Smart Control System: PLC Control of production to ensure optimized process parameters for each recipe;
5. Advanced Die and Cutting system: This designs give processors an entirely new set of templates to create innovative shapes of biscuits.
6. Automatic lubrication system can lower down power consumption and prolong the life.

The LineParameter Of Corn Flakes Breakfast Cereal Production Line:

Model

Installed Power

Power Consumption

Output

(kg/h)

Size(L*W*H)

LY65 processing line

140kw

90kw

120-150kg/h

**mm

LY70 processing line

160kw

120kw

180-220kg/h

**mm

LY85 processing line

190kw

140kw

300-500kg/h

**mm

LY90 processing line

240kw

190kw

800-kg/h

**mm

The Applications Of Corn Flakes Breakfast Cereal Production Line :