What Industries Utilise Steam Water Boilers?

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Industrial grade steam water boilers are commonplace across the entire Australian workforce, and essential in many key industries. Boilers apply energy from sources such as coal, gas, or renewables to heat water (or other applicable liquids) into steam. Industrial grade boilers serve similar functions to a regular residential hot water system or boiler; except with much higher pressure, greater heating and energy efficiency capabilities. They are used for heating/ cooling applications, power generation, high-pressure cleaning or cooking. Today we are going to look at several industries that require steam water boilers for everyday task completion. Utilise Steam Water Boilers?

Many industries require water boilers operating around the clock to maintain regular function. At Tomlinson Energy, not only do we provide regular industrial boiler installation and servicing within Australia, but we also offer 24-hour emergency boiler repair services, allowing your workplace to function normally, at any time of night or day.

Hospitals & Medical Industries

The medical industry utilises industrial grade steam boilers in a variety of sizes and settings. The high-pressure steam is used for cleaning and sterilizing throughout hospital facilities to maintain a medically sanitary environment. Running and heating a large facility such as a hospital also requires industrial boilers, allowing hospitals to regulate temperature and humidity within such a large facility. Hospitals require specific temperature and humidity levels for not only patient comfort but to keep the facility sanitary; preventing mould build-up.

Breweries, Distilleries

Breweries utilise steam water boilers for several key features throughout the alcohol distillation and brewing process. An industrial steam boiler allows for precise temperature maintenance and control for alcoholic solutions throughout the process, ensuring that the final product has the correct consistency, texture, and flavour profile. Steam is also utilised for sterilization and pasteurisation heating when the beer is transitioned into bottles or keg storage.  

Food & Beverage Processing

Food preparation and processing industries require a large amount of hot water throughout the manufacturing process. The most energy-efficient method of heating is with an industrial steam boiler. Steam and heat are used to reduce bacterial risk and sterilise food, so it is suitable for human consumption, reducing the spread of pathogens and disease. A faulty steam water boiler could result in a continual health risk for consumers, hence the rigorous standards that the food manufacturing industry must uphold.

Shared Residency Facilities

Housing complexes and residency facilities utilise industrial steam boilers for heating buildings; hot water for residents to use in their bathroom, kitchen, laundry, and shared spaces. Rather than having each resident have individual hot water and boiler systems, it can be more energy-efficient and cost-effective for landlords and builders to install compact industrial grade boilers to provide heating solutions for several floors of residents. Hot-water requirements would differ based on times of day when people are cooking, cleaning, showering, so a modular boiler that can regulate the heat at different times of day is required in this scenario. (Or the landlord will receive complaints about inconsistent water temperature.)

Laundry

Commercial laundry facilities consume large amounts of hot water and steam to fulfil the business&#;s basic daily cleaning tasks, running the laundry machines, steaming, and pressing clothes. Given a large amount of heat used in these facilities it is more economic and energy efficient to utilise an industrial grade boiler.

Textile / Paper Mills

Industrial boilers allow manufacturers to produce precise temperature and pressure at any point in time. This is essential during the manufacturing of textiles, as the dyeing and pre-treatment process requires hot water at a large scale.

It&#;s important to provide regular maintenance to your water boilers to ensure they function as intended without an unexpected lapse. Does your company need an industrial steam water boiler installed, serviced, or repaired? Get in contact with us at Tomlinson Energy to ensure smooth steam water boiler service and installation. We offer 24/7 boiler maintenance and repair because we understand the importance of steam water boilers in key industries across Australia. As a leading vendor of steam boilers, you can be confident that we have the perfect boiler solution for your building&#;s unique requirements.

If you would like to get in touch with our team today, then please call us on +61 3  or fill out our online contact form.

Industrial steam boilers have been instrumental in the evolution of manufacturing since George Babcock and Stephen Wilcox Jr. patented the first steam boiler design in . From heating to sanitation and industrial processing, they have uses that cross nearly every industry. This blog outlines just a few popular applications for steam boilers today.

For more information, please visit Partedon Group.

Industrial Steam Boilers for Facility Heating

One of the most common applications for industrial steam boilers across all industries is to heat your facility. Boilers combust natural gas or biomass to heat water which evaporates into steam, which moves through a series of pipes throughout your facility. The heat carried through these pipes can then heat areas through steam radiators, radiant heating panels embedded in the walls or floors of your facility, or heating air via a coil.

Boilers are efficient heating methods that are durable and built to last for 15-20 years or more when regularly maintained. Because of their reliability and efficiency, boilers have been used for industrial, commercial, and residential heating for generations and continue to provide superior heating.

Industry Applications

Beyond facility heating, steam boilers are part of many other applications which often require unique characteristics and performance standards.

Electrical Generation

Steam boilers can efficiently convert thermal energy into electrical energy. First, the boiler uses the thermal energy from the combustion chamber to evaporate water into steam. Next, it builds pressure and turns turbine blades, causing the shaft to rotate, generating mechanical energy. Finally, the rotating shaft connects to an electric generator which converts the mechanical energy into electricity. This can be done at an individual scale to offset the energy costs of an industrial or manufacturing facility or at a large scale.

Food and Beverage

Food and beverage facilities are a prevalent industry that requires steam boilers. Because of the potential for cross-contamination and food-borne illness, a boiler must be able to generate high-temperature water and steam for sanitation in restaurants and food production facilities. Tools, surfaces, and even produce are either steam cleaned or wiped down with hot water to sanitize and eliminate bacteria and food-borne pathogens.

Boilers are also used for sanitizing in breweries but can require more individualized control. The steam boiler heats water to specific temperatures during the brewing process to create delicious beverages. The boilers used in brewery applications require precise temperature controls to achieve the perfect taste.

Agriculture

One of the unique applications for steam boilers is in the agricultural industry. Like the food and beverage industry, steam and hot water can sanitize the tools that harvest produce and tend to crops. Additionally, an application unique to agriculture is soil steaming.

According to the Agricultural Soil Steaming Association, soil steaming is &#;a green farming technique that kills weeds, bacteria, fungi and viruses without leaving any harmful residues.&#; This process removes most of the factors that can damage crops while encouraging higher yields. Depending on the size of the agricultural business, a high-capacity boiler may be required.

Pharmaceuticals

While it may not immediately come to mind when discussing boiler systems, steam is critical to pharmaceutical manufacturing. Steam is used for drying, disinfecting, rough cleaning, tableting, and other manufacturing steps. With pharmaceutical manufacturing, boilers must be capable of precise temperature control to purify medicines. Additionally, clean or pure steam is required to ensure that the disinfection process is free of any potential contaminants that can affect the final product. Clean steam comes from uncontaminated water that is free of any additives.

Chemical Processing

Steam heats and cools reactors for chemical processing to specific temperatures for catalyzing reactions. Depending on the type of reaction, volumes of steam output may fluctuate widely day to day or even hour to hour. Therefore, boilers used in this industry must operate in this cyclical manner efficiently without wasting steam or fuel.

Textile Manufacturing

Steam is essential throughout the textile manufacturing process. The first is pre-treatment, where hot steam is used on raw materials or fabrics to remove dirt and other impurities that would otherwise impact the quality of the textile. During the dyeing stage, precisely controlled steam provides the correct amount of heat and moisture necessary for each unique fabric to accept the dye optimally. Steam removes wrinkles in the fabric during the finishing step to prepare it for presentation. Large-scale steaming is a much more efficient method of wrinkle removal than the use of a traditional iron or heat alone.

Learn More about Steam Boilers

At Industrial Boilers America, our boilers are suited to provide superior performance and can be programmed to reach your desired temperature specifications and capacity. In addition, our transparent business offers you hands-on service with complimentary engineering, all for a fraction of the cost of our competitors.

Request a quote today to learn more about our steam boiler offerings and how a new high-efficiency boiler could revolutionize your facility.