What is Rubber Water Stopper and Why Do We Use Them?
Rubber Waterstop For Construction - Matlex Rubber
Rubber waterstops are major components in projects involving concrete construction that call for waterproofing techniques. They are made to stop liquid from entering or leaving expansion joints and concrete joints, preventing water from leaking through and damaging the structure.
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SBR (styrene butadiene rubber), neoprene rubber, and natural rubber are just a few of the rubber materials that can be used on creating this rubber product. Each of these rubber varieties has distinct physical characteristics that make it excellent for particular purposes. While neoprene is more suited to industrial and chemical applications due to their greater resistance to chemicals and harsh temperatures, SBR are more affordable and suitable for non-moving structures.
During the construction stage, rubber waterstops are commonly cast into concrete joints. They are built to withstand intense physical pressure and stress, including tremors and vibrations brought on by alterations in the environment like temperature fluctuations or earthquakes.
They are frequently used in dams, reservoirs, and other structures that contain or exclude water. They are also utilized in places where waterproofing is essential, such as sewage treatment facilities, swimming pools, and underground constructions.
This must be installed according to the manufacturer's installation instructions and with the use of high-quality supplies to guarantee their efficiency. Regular checks should also be done to look for any evidence of wear or damage that could affect its functionality.
Various Applications:
Rubber water stoppers are adjustable and efficient components for preventing erosion and water damage in a wide range of construction applications.
One common application is in valley-dammed reservoirs, where air-inflated rubber stoppers are put into the spillway to form a watertight closure. By doing this, water cannot run over the top of the dam and erode the land around. Rubber water stoppers are also useful for keeping animals and dirt out of water reservoirs.
Rubber water stoppers can be used as retaining walls to prevent water erosion. The rubber water stopper is a robust and solid barrier that can hold a lot of soil since it is constructed of thick rubber stretched over two metal frames and filled with dirt or rocks.
Rubber water stoppers are also very important in a home's drainage system. A typical drainage system called a French drain collects rainwater from the roof and the ground and directs it away from the home. Without adequate drainage, water can collect around the foundation and result in significant damage, including issues with mold and mildew. A rubber water stopper that ensures adequate water evacuation and prevents damage to the foundation and frame can be fitted at the end of the French drainpipe to avoid this.
Features and Benefits:
Excellent Elasticity and Flexibility
Rubber waterstop has a high elasticity and flexibility, which allows it to adapt motions and vibrations in concrete buildings. It can endure expansion, contraction, and settling with ease, ensuring long-term durability.
Resistant to Abrasion and Tearing
Rubber waterstop has a strong composition that makes it resistant to abrasion and tearing. It can survive extreme circumstances, preventing damage or degeneration even in high-stress situations.
Resistant to Corrosion and Chemicals
Rubber waterstop is very resistant to chemical corrosion, preserving structural integrity. It functions as a protective barrier, preventing the harmful effects of aggressive compounds typically present in construction situations.
Resistant to Water
Rubber waterstop, as the name implies, is specifically designed to resist water infiltration. It produces a waterproof seal, avoiding leaks and ensuring joint and penetration structural integrity.
Resistant to Weather and Aging
Rubber waterstop is designed to withstand extreme weather conditions such as high temperatures, UV radiation, and atmospheric contaminants. It is also resistant to ageing, retaining its sealing characteristics for an extended length of time.
Excellent Sealing Effect
Rubber waterstop excels at delivering a good sealing effect, sealing joints and penetrations to keep water, moisture, and other undesired substances out of structures. This increases the durability and dependability of construction projects.
Uses:
Construction Joints that are Poured in Place
Rubber waterstop is commonly used in poured-in-place construction joints such as floor slabs, walls, and basements. It provides a safe and waterproof link between various concrete components.
Culverts in Boxes
Rubber waterstop is used to efficiently seal the joints while constructing culverts encased within boxes or conduits. It reduces water seepage and increases the culvert structure's overall durability.
Building a Cut-and-Cover Tunnel
Rubber waterstop is a reliable sealing option in the building of cut-and-cover tunnels, where parts are created and subsequently covered. It ensures the tunnel joints' tightness, preventing water penetration.
Subterranean Structures
Rubber waterstop is used in subterranean buildings such as basements, foundations, and underground parking garages. It effectively seals joints and keeps water out of these crucial locations.
Concrete Ranging from New to Old
Rubber waterstop is appropriate for use with both newly poured concrete and existing constructions. It can be used to reinforce joints and provide waterproofing during new construction or retrofitting applications.
Pipe Piercings
Rubber waterstop is used when pipes are installed through concrete structures. It produces a secure and waterproof seal around the pipe, preventing leaks and preserving the structure's integrity.
Advantages:
Non-toxic and Safe for the Environment
Rubber waterstop is a non-toxic material that may be used in a variety of building projects without harming the environment or human health.
Up to 200% Expansion Rate
Rubber waterstop's rapid expansion rate allows it to accommodate substantial movements and deformations in concrete buildings, maintaining a secure and long-lasting seal.
Simple to Use
Rubber waterstop is intended for simple installation and use. Its adaptability enables for simple handling and application, making it useful for construction professionals. Rubber waterstop may be smoothly implemented into projects of different complexity thanks to easy instructions and compatibility with normal construction practises.
Effective Even in Salty Circumstances
Even in saline or high-chloride situations, rubber waterstop remains effective. It is resistant to the corrosive effects of saltwater, making it ideal for use in coastal environments, maritime constructions, or projects involving the storage or transfer of saline liquids.
Installation of Rubber Waterstop
Rubber waterstops are an important element in guaranteeing successful water leakage prevention in concrete structures. It is necessary for the concrete surface to be clean, dry, and debris-free in order to install it efficiently. Using adhesive or mechanical fasteners, it should be positioned around the joint or edge where water leakage is anticipated.
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This is normally put before the concrete is poured in cast-in-place constructions, but it can also be inserted after the joint has been saw-cut in existing concrete structures. To get the desired length and shape, it may occasionally need to be welded.
It is critical to ensure that it is properly fixed to avoid water leakage, which can cause structural damage, mold growth, and other problems. It must be firmly fixed in place and must not have any gaps between it and the concrete surface in order to be installed properly.
Overall, rubber waterstops must be installed correctly to ensure the strength and endurance of concrete structures, and this task should only be carried out by qualified experts.The video below will help give you some knowledge on how to install rubber waterstopper.
Rubber Waterstop vs PVC Waterstop - Seashore Rubber
A water stop is a crucial construction element used in every building made of concrete. Some of us may need to become more familiar with its working principle. What does it do? As the name suggests, its purpose is to stop water. So, people use this material to prevent water from entering a space. Yes, these water stoppers avoid the passage of water through joints or gaps in concrete structures. There are various types of water stoppers, where rubber & plastics are most popular. 'Rubber waterstop vs PVC waterstop' shows the fundamental differences between these materials.
Both rubber and PVC water stops are popular in construction applications. They have similar structures and are divided into back-mounted and middle-buried types. What sets them apart is their distinct materials.
Understanding the differences between these two products can help you make informed decisions. It allows you to choose suitable materials for your construction project. We will begin with the difference table so that you can quickly identify the fundamental differences. In the subsequent sections, we will learn more about their types, advantages, and limitations. Moreover, we will talk about some crucial factors you need in the selection process.
Rubber Waterstop vs PVC Waterstop
As mentioned earlier, rubber water stop & PVC water stop come with similar structures. What sets them apart is their construction material. Therefore, the following table mainly focuses on the primary material characteristics. When you compare the properties, you will find appropriate the water-stop material suitable for your project.
Rubber Waterstop
A rubber water stop is a popular type of construction material. Its primary function is to prevent the passage of water through joints in concrete structures.
Rubber water stops are used more often than PVC water stops. Popular manufacturing processes include plasticization, mixing, extrusion, compression molding, and vulcanization.
There are different types of Rubber water stops. We have categorized them into two main sections.
Based on usage
- A buried water stop is the standard type of rubber waterproofing material. It is commonly used to construct underground concrete structures.
- The back stick-type water stop is made of a combination of natural rubber & synthetic rubber. Its composition also includes many additives & fillers. It mainly comes from plasticization, mixing, and compression molding.
Based on the form
- CB-type water stop: They are the middle hole of the buried water stop.
- CP-type water stop: They are in the middle of nonporous buried water.
- EP-type water stops are also known as 'externally bonded water stops' or 'backing water stops.' This designation indicates that water stops are marked outside the center of the no-pass.
- EB-type water stop: They are also known as posted outside water stop or backing with water stop.
Advantages
- Rubber water stop provides excellent flexibility.
- They provide excellent water-tightness.
- They exhibit good chemical resistance.
- Durable & efficient
- Rubber Water Stops can accommodate irregular surfaces.
Limitations
- Rubber water stops may be suitable for flexibility, but they are not ideal for low-temperature applications.
- Unlike PVC water stops, they can't promise excellent corrosion resistance.
PVC Waterstop
PVC is another popular material for making water stops. It also has extensive applications as a joint filler in concrete structures.
PVC water stoppers accommodate movement and settlements in concrete structures. They are also used to prevent the passage of water. PVC water stops come in various types.
- The Dumbell water stop is the largest and thickest profile. It is ideal for construction and contraction joints.
- Dumbell with a center bulb can withstand large-scale movements. They are also the largest & thickest water stop profiles.
- Ribbed flats are designed to enhance the bond strength between the water stop & surrounding concrete.
- Ribbed with center bulbs are designed to absorb the shear movements. It can be lateral or transversal direction.
- Ribbed with a torn web, it has a U-shaped center bulb. Its primary function is to pull when being subjected to large movements. Typical situations include joint expansion or differential settlements.
- The base seal is the simplest & easiest to install. You can use a regular splicing iron to perform heat welding.
- Split water stops have features similar to those of dumbbell water stops. What sets them apart is their structure and features. They are also ideal for construction joints with little or no movement.
- The cap water-stops have a cap that ensures a fluid-tight internal seal. They are ideal for expansion joints with expansion boards.
Advantages
- It provides excellent corrosion resistance.
- PVC water stops are ideal for low-temperature applications.
- It is 3-4 times more durable than rubber water stops.
- It is cheaper than a rubber water stop.
Limitations
- It is not as flexible as a rubber water stop.
- It is not suitable for use on irregular surfaces.
4 Main Considerations to Consider While Choosing a Waterstop (Rubber Waterstop vs PVC Waterstop)
In the preceding sections, we have briefly described the rubber water stop & PVC water stop. Now, you can distinguish their differences. Let's recap our discussion & evaluate how to choose the right product for your project. To do this, we can consider four important Factors.
Factor#1 Material
The material of a water stop is a critical determinant of its performance. You know, rubber & PVC each offer distinct properties. Consequently, these material properties affect the durability, flexibility, and resistivity. Therefore, the selection must align with the specific demands of the project. As a result, you or your engineer can ensure that the chosen water stop can withstand certain environmental conditions.
Factor#2 Installation method
The installation method also significantly influences the functionality of the water. Two types of installation methods are often used in construction applications. These are internal & external installations. Moreover, proper installation ensures a secure & watertight seal. It prevents leaks & ensures long-term effectiveness. The method may vary depending on the chosen water-stop material.
Factor#3 Size
Size considerations are also paramount in achieving an optimal seal. Your chosen water stop must be appropriately sized to accommodate concrete joint movement. It also prevents displacement. Oversized or undersized water stops can compromise the overall effectiveness of the seal. Therefore, it is necessary to go for precise sizing.
Factor#4 Application Environment
Finally, evaluating the application environment parameters is necessary when choosing the right type. Rubber water stops may be excellent in certain conditions, while PVC water stops might be more suitable in others.
FAQ
What are the different types of water stops?
There are four types of water stops that you can use in your construction. These are rubber water stops, PVC water stops, metal water stops, and bentonite water stops. Rubber and PVC water stops are considered the most popular in this case.
Which is better, rubber water stop or PVC water stop?
The choice between rubber & PVC water stops depends on specific project requirements. For example, rubber waters are ideal for flexibility & adaptability in construction joints. Conversely, PVC water stops are known for their corrosion resistance & low-temperature resistance.
How long does PVC rubber water stop last?
Usually, plastic water stops last 3-5 times longer than rubber water stops. However, PVC rubber water stops last more than 40 years. The lifespan typically depends on adequately selecting the water stops during the installation.
What is the difference between TPV & PVC water stop?
TPV is a combination of rubber and plastic, providing both characteristics. The main difference between TPV and PVC water stops is their flexibility. TPV is more flexible than traditional PVC. It typically allows for greater movement accommodation in construction joints.
Summary
Let's wrap up everything! Rubber water stops & PVC water stops are both popular in construction applications. They reveal different characteristics that make them suitable for specific applications. Rubber water stops offer enhanced flexibility & adaptability.
PVC water stops are very good at withstanding low temperatures and rust. Remember that rubber and PVC water stops might not work in all situations. Because of this, you need to pick the suitable material for the job based on the application's needs.
There are four things you need to think about when picking a water-stop material. The four are material, installation method, size, and use context. Whether the water stop is made of rubber or PVC affects how well it works and how long it lasts.
Also, size is a crucial thing to think about for accurate fitting. After that, the other two factors decide how long the water stoppers last and how well they work.
Above all, if you have any questions about rubber water stops vs. PVC water stops, don't hesitate to get in touch with our customer support team.
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